Tag Archives: screw double

China high quality “Great” 315kw/428HP Water Cooling Oil-Free VSD Double Screw Air Compressor, 0.75~1.05MPa air compressor for sale

Product Description

The GREAT Oil-Free Double Screw Air Compressor there are different models to choose from: the motor power from 55kw to 355Kw, the working pressure from 0.75Mpa to 1.05Mpa, the flow capacity from 8.0m³/min to 58.4m³/min. The TKFBP Series is Variable Frequency Driven, The TKFYC Series is Permanent Magnetic Variable Frequency Driven. We can also customize according to your needs. This type of air compressor is suitable for the industry which need very high-quality compressed air.

A. The Picture for Oil-Free VSD Screw Air Compressor:

B. Products Introductions & Advantages for Oil-Free VSD Screw Air Compressor:

Oil-free compressed air is applied to all walks of life which have a serious impact on the final product and production process, such as aerospace, spraying, food and beverage, pharmaceutical, petrochemical, semiconductor and electronic products, medical, automotive spray, textile, etc. In these harsh applications, even small amounts of oil can cause bad products to appear and even stop production. Over the past 10 years, the GREAT compressor has been exploring the development of oil-free compressed air technology, and has introduced a number of oil-free air compressors to provide 1, China

Q3: How about the warranty terms of your machine?
A3: One year for the whole machine and 2 years for screw air end, and technical support according to your needs.
 
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
 
Q5: What about product package?
A5: We will pack the products strictly with standard wooden carton.
 
Q6: Can you customized the voltage of products?
A6: Yes, the voltage can be customized according to your requirement.

Q7: How long will you take to arrange production?
A7: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.
 
Q8: Which payment term can you accept?
A8: T/T or L/C.
 
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

Q10: Can you use our brand?
A10: Yes, with professional design team, the OEM orders are highly welcome. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Technical Support on Site
Warranty: 12~24 Month
Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

  • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
  • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
  • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
  • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
  • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.


editor by CX 2024-05-22

China manufacturer “Great” 110kw/150HP Water Cooling Dry Type Oil-Free Double Screw Air Compressor, 0.75~1.05MPa with Good quality

Product Description

The GREAT Oil-Free Double Screw Air Compressor there are different models to choose from: the motor power from 55kw to 355Kw, the working pressure from 0.75Mpa to 1.05Mpa, the flow capacity from 8.0m³/min to 58.4m³/min. We can also customize according to your needs. This type of air compressor is suitable for the industry which need very high-quality compressed air.

A. The Picture for Oil-Free Double Screw Air Compressor:

B. Products Introductions & Advantages for Oil-Free Double Screw Air Compressor:

Oil-free compressed air is applied to all walks of life which have a serious impact on the final product and production process, such as aerospace, spraying, food and beverage, pharmaceutical, petrochemical, semiconductor and electronic products, medical, automotive spray, textile, etc. In these harsh applications, even small amounts of oil can cause bad products to appear and even stop production. Over the past 10 years, the GREAT compressor has been exploring the development of oil-free compressed air technology, and has introduced a number of oil-free air compressors to provide 1, China

Q3: How about the warranty terms of your machine?
A3: One year for the whole machine and 2 years for screw air end, and technical support according to your needs.
 
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
 
Q5: What about product package?
A5: We will pack the products strictly with standard wooden carton.
 
Q6: Can you customized the voltage of products?
A6: Yes, the voltage can be customized according to your requirement.

Q7: How long will you take to arrange production?
A7: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.
 
Q8: Which payment term can you accept?
A8: T/T or L/C.
 
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

Q10: Can you use our brand?
A10: Yes, with professional design team, the OEM orders are highly welcome. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Technical Support on Site
Warranty: 12~24 Month
Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

  • Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
  • Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

  • Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
  • Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
  • Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
  • Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
  • Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

  • Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
  • Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
  • Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

  • Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
  • External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

  • Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
  • Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

  • Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
  • Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

  • Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
  • Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.


editor by CX 2024-04-24

China wholesaler Energy Saving  Two Stage  Double Rotors  Rotary Screw Air Compressor best air compressor

Product Description

Energy saving 2 stage double rotors rotary screw air compressor

Two stage compression features and advantages:
1.The intaked air flow after compressed by the first stage compression, connect with large amount oil mist in the cooling channel then cool fast, and then goes into the second stage compression system to be compressed and discharged under the requirement pressure, much more energy saving than 1 stage compression type.
2. Adopt German double rotor screw air end, big rotor and low rotary speed designing, the first and the second stage compression rotors are designed in 1 compression chamber, through different driving gear and driven gear ratio to get the best seal speed of the first stage and the second stage rotors gear top line, greatly improving the air end compression efficiency.
3. Adopt internal spray oil cooling type, enable air isothermal compression, saving energy by 8%.
3. Each stage compression ratio is as low as 3:1, little internal leakage, improving efficiency by15%.
Smaller compression ratio can improve running stability and reliability, high efficiency working, long using life, very low fault rate.
4. The whole unit machine can reach China national level-1 energy efficiency standard.
5. Have fixed speed type (TKL) and permanent magnetic frequency conversion motor one-piece shaft type (TKLYC).

I. TKL series of 2 stage compression twin screw air compressor 

Adopt advanced twin rotor screw air end imported from German and Italy, rate of 5:6, high precision of gear and seal, use CHINAMFG bearing and high grade oil seals to ensure the main engine long life and low noise operation. The air end and the diesel / electric motor is directly connected through the high elastic coupling, no gear, less energy consumption, more air output, high reliability, long service life and low maintenance cost.

II. TKLYC series of Permanent magnetic frequency conversion 2 stage compression twin screw air compressor

Adopt energy saving permanent magnetic frequency conversion screw air end:
1. Adopt One-piece shaft connection structure for the permanent magnetic motor and the air end
★Permanent magnetic Motor’s rotor is directly sleeved on shaft of the air end, embedded integrated direct-connecting structure, without coupling part or transmission gear part, namely one-piece shaft, ensuring of 100% transmission efficiency.
★Taper connection is adopted for motor, and it can be assembled and disassembled very simply.
2. Adopt permanent magnetic frequency conversion electric motor
★Permanent magnetic frequency conversion motor is the most advanced technical electric motor, efficiency can be up to 97%, higher by 3%-5% than ordinary motor with frequency conversion device type, saving energy a lot obviously.
★Permanent magnetic electric motor adopts high temperature resistance rare earth permanent magnet to ensure no demagnetization. Without motor bearing or sleeve, so no need lubricating grease, no need concern alignment problem, compact structure, saving space, convenient use and maintenance.
3. Wide frequency conversion, constant pressure air feeding
★Frequency application scope (0HZ-200HZ) is wide, and motor efficiency under different load is basically constant.
★The motor is big torque, strong adaptability and loaded startup.
★The whole machine work under frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption at constant pressure, realizing high efficiency and energy saving.
4. Running stable and reliable
★Machine starting up under frequency conversion state, greatly reducing the impacting to the power grid equipment, avoiding of damage to the electric equipment and saving electric energy when starting.
★No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
5. Energy saving a lot obviously
 Compared with the fixed speed type compressor, our permanent magnetic frequency conversion compressor can save energy by 30%; compared with the ordinary motor with frequency device  type compressor, our compressor can save energy by 5%-10%.

Technical parameter of 2 stage air compressor (TKLYC type):

Type Exhause pressure (Mpa) Air displacemen (m3/min) Power (Kw) Noise (dBa) Dimensions (mm) Outlet pipe size Weight (Kg)
TKLYC-15F-II 0.8/1.0/1.3 2.7/2.3/2.2 15 66 1600*900*1300 G1 1/2 800
TKLYC-18F-II 0.8/1.0/1.3 3.5/3.0/2.5 18.5 66 1600*900*1300 G1 1/2 840
TKLYC-22F-II 0.8/1.0/1.3 4.0/3.5/3.0 22 66 1600*900*1300 G1 1/2 860
TKLYC-30F-II 0.8/1.0/1.3 6.4/5.0/4.2 30 68 1800*1500*1510 G1 1/2 1100
TKLYC-37F-II 0.8/1.0/1.3 7.0/6.0/5.5 37 68 1800*1500*1510 G1 1/2 1100
TKLYC-45F-II 0.8/1.0/1.3 9.5/8.8/8.1 45 68 1800*1500*1510 DN50 2200
TKLYC-55F-II 0.8/1.0/1.3 11.5/10.9/10.5 55 68 2300*1400*1800 DN50 2600
TKLYC-75F-II 0.8/1.0/1.3 16.1/14.5/12.5 75 68 2300*1400*1800 DN65 2850
TKLYC-90F-II 0.8/1.0/1.3 19.8/16.5/13.5 90 68 2470*1700*2571 DN65 2950
TKLYC-110F-II 0.8/1.0/1.3 24.0/19.8/17.2 110 68 3100*1740*2150 DN80 3000
TKLYC-132F-II 0.8/1.0/1.3 28.3/23.2/19.2 132 70 3100*1740*2150 DN80 3100
TKLYC-160F-II 0.8/1.0/1.3 33.3/28.4/23.6 160 72 3460*2040*2200 DN80 5400
TKLYC-185F-II 0.8/1.0/1.3 38.5/33.3/28.4 185 72 3460*2040*2200 DN80 5600
TKLYC-200F-II 0.8/1.0/1.3 41.3/38.5/33.5 200 75 3460*2040*2200 DN80 5800
TKLYC-220F-II 0.8/1.0/1.3 45.5/40.8/37.6 220 75 3720*2220*2200 DN100 6100
TKLYC-250F-II 0.8/1.0/1.3 54.7/44.9/40.3 250 75 3720*2220*2200 DN100 6200

 

Technical parameter of 2 stage air compressor (TKL type):

Model Exhause pressure (Mpa) Air displacement  (m3/min) Power (Kw) Noise (dBa) Dimensions (mm) Outlet pipe size Weight (Kg)
TKL-45F-II 0.8 9.5 45 68 1800*1500*1510 DN50 2400
1.0 8.8
1.3 8.1
TKL-55F-II 0.8 11.5 55 68 1800*1500*1510 DN50 2430
1.0 10.9
1.3 10.5
TKL-75F-II 0.8 16.1 75 68 2470*1700*2571 DN65 2700
1.0 14.5
1.3 12.5
TKL-90F-II 0.8 19.8 90 68 2470*1700*2571 DN65 2800
1.0 16.5
1.3 13.5
TKL-110F-II 0.8 24.0 110 68 2660*1700*2571 DN65 2850
1.0 19.8
1.3 17.2
TKL-132F-II 0.8 28.3 132 70 2660*1700*2571 DN65 4150
1.0 23.2
1.3 19.2
TKL-160F-II 0.8 33.3 160 72 3460*2040*2200 DN80 5100
1.0 28.4
1.3 23.6
TKL-185F-II 0.8 38.5 185 72 3460*2040*2200 DN80 5200
1.0 33.3
1.3 28.4
TKL-200F-II 0.8 41.3 200 75 3460*2040*2200 DN80 5250
1.0 38.5
1.3 33.5
TKL-220F-II 0.8 45.5 220 75 3720*2220*2200 DN100 6100
1.0 40.8
1.3 37.6
TKL-250F-II 0.8 54.7 250 75 3720*2220*2200 DN100 6200
1.0 44.9
1.3 40.3

 

Our factory and workshop

After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor

 

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Electric Motor
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China wholesaler Energy Saving  Two Stage  Double Rotors  Rotary Screw Air Compressor   best air compressorChina wholesaler Energy Saving  Two Stage  Double Rotors  Rotary Screw Air Compressor   best air compressor
editor by CX 2024-04-11

China supplier 22kw 30HP 10 Bar Industrial Oil Free Rotary Screw Air-Compressor (with Double Compression and Permanent Magnet for Oilless Medical and Food in Shanghai) with Great quality

Product Description

Two-stage compression permanent magnet VSD 
screw air compressor

♦ Intelligent Touch-Screen Design

♦ Direct-driven

♦ Air Cooling

♦ 7/8/10/13bar

♦ Air Filter 

♦ Stainless Steel

♦ Piping Design

Advantages

1. The most advanced split type design
2. The air end and motor are connected by the coupling, free from the trouble of maintenance.
3. Double screw highly efficient air end design of large rotor, larger compressed capacity, longer service life with imported CHINAMFG bearings.
4. Permanent magnet motor
The motor is made of the special material of rare-earth permanent magnet, strong magnetic field, large overload torque and small current while starting and operation,
The special rare-earth permanent magnet with the special design of the rotor, makes the efficiency of the motor 10%-15% higher than the same horsepower induction motor.
Design of the lower temperature, the raise temperature of the motor<60K, greatly improves the service life and service factor.
Soft starter by the inverter
Avoiding the strong mechanical shock while starting, prolonging the life of machine, reducing the maintenance, improving the reliability. So it can save 30% energy.
 

Model Pressure
(mpa)
Displacement
(m³/min)
Power
(kw)
Dimension
(mm)
Weight
(kg)
Outlet Size
2PV-0.7/15 0.7  0.7-3.0 15 1450*780*1180 660 G1-1/4″
2PV-0.8/15 0.8  0.7-2.9
2PV-1.0/15 1.0  0.6-2.4
2PV-1.3/15 1.3  0.5-2.2
2PV-0.7/18.5 0.7  0.9-3.8 18.5 1450*780*1180 680 G1-1/2″
2PV-0.8/18.5 0.8  0.8-3.5
2PV-1.0/18.5 1.0  0.7-2.9
2PV-1.3/18.5 1.3  0.7-2.7
2PV-0.7/22 0.7  1.1-4.5 22 1500*956*1219 730 G1-1/2″
2PV-0.8/22 0.8  1.1-4.3
2PV-1.0/22 1.0  0.8-3.5
2PV-1.3/22 1.3  0.7-2.9
2PV-0.7/30 0.7  1.6-6.8 30 1650*880*1280 980 G1-1/2″
2PV-0.8/30 0.8  1.5-6.4
2PV-1.0/30 1.0  1.2-4.9
2PV-1.3/30 1.3  1.1-4.3
2PV-0.7/37 0.7  1.9-7.5 37 1800*1254*1560 1080 G1-1/2″
2PV-0.8/37 0.8  1.8-7.4
2PV-1.0/37 1.0  1.5-6.3
2PV-1.3/37 1.3  1.4-5.6
2PV-0.7/45 0.7  2.3-10.2 45 2150*1410*1640 1980 G2″
2PV-0.8/45 0.8  2.2-9.7
2PV-1.0/45 1.0  1.9-7.8
2PV-1.3/45 1.3  1.6-6.5
2PV-0.7/55 0.7  3.02-13.1 55 2150*1410*1640 2180 G2″
2PV-0.8/55 0.8  2.8-12.5
2PV-1.0/55 1.0  2.3-10.1
2PV-1.3/55 1.3  1.9-8.6
2PV-0.7/75 0.7  4.2-17.5 75 2250*1410*1640 2280 DN65
2PV-0.8/75 0.8  3.8-16.5
2PV-1.0/75 1.0  3.4-13.6
2PV-1.3/75 1.3  2.9-11.2
2PV-0.7/90 0.7  5.3-20.8 90 2650*1654*1870 3200 DN65
2PV-0.8/90 0.8  4.9-20.2
2PV-1.0/90 1.0  4.1-16.9
2PV-1.3/90 1.3  3.9-15.3
2PV-0.7/110 0.7  6.1-24.5 110 2720*1800*1900 3360 DN80
2PV-0.8/110 0.8  5.8-23.5
2PV-1.0/110 1.0  5.1-20.1
2PV-1.3/110 1.3  4.4-17.6
2PV-0.7/132 0.7  7.2-30.1 132 2850*1854*1900 3450 DN80
2PV-0.8/132 0.8  6.9-28.5
2PV-1.0/132 1.0  6.1-24.1
2PV-1.3/132 1.3  5.4-21.3
2PV-0.7/160 0.7  8.8-35 160 2866*1730*1918 3850 DN80
2PV-0.8/160 0.8  8.1-33.6
2PV-1.0/160 1.0  7.7-31.1
2PV-1.3/160 1.3  6.5-26.3
2PV-0.7/185 0.7  10.7-42 185 3200*1730*1918 3990 DN100
2PV-0.8/185 0.8  10.3-40
2PV-1.0/185 1.0  8.8-35.5
2PV-1.3/185 1.3  7.5-32.4
2PV-0.7/200 0.7  10.7-44.8 200 3300*2060*2280 5890 DN100
2PV-0.8/200 0.8  10.3-43
2PV-1.0/200 1.0  9.2-38.6
2PV-1.3/200 1.3  7.9-33
2PV-0.7/220 0.7  11.7-48.0 220 4000*1780*1968 6500 DN125
2PV-0.8/220 0.8  11.3-47.2
2PV-1.0/220 1.0  9.8-41.2
2PV-1.3/220 1.3  9.1-38.1
2PV-0.7/250 0.7  13.2-55.3 250 4000*2120*2200 6800 DN125
2PV-0.8/250 0.8  13.0-51.0
2PV-1.0/250 1.0  11.0-46.9
2PV-1.3/250 1.3  9.6-41.2
2PV-0.7/280 0.7  14.4-60.0 280 4000*2120*2200 7200 DN125
2PV-0.8/280 0.8  13.2-56.5
2PV-1.0/280 1.0  12.2-51.5
2PV-1.3/280 1.3  10.8-46.5
2PV-0.7/315 0.7  16.2-67.5 315 4450*2200*2500 7800 DN125
2PV-0.8/315 0.8  14.6-62.0
2PV-1.0/315 1.0  13.2-56.5
2PV-1.3/315 1.3  12.2-51.5
2PV-0.7/280W 0.7  14.4-60.0 280 3400*2100*2200
(Water coling)
7200 DN125
2PV-0.8/280W 0.8  13.2-56.5
2PV-1.0/280W 1.0  12.2-51.5
2PV-1.3/280W 1.3  10.8-46.5
2PV-0.7/315W 0.7  16.2-67.5 315 2850*2050*2120
(Water coling)
7800 DN125
2PV-0.8/315W 0.8  14.6-62.0
2PV-1.0/315W 1.0  13.2-56.5
2PV-1.3/315W 1.3  12.2-51.5

 

ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
    1.1 Oil-free screw air compressor
    1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
    2.1 Piston air compressor
    2.2 Oil-free piston air compressor
    2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
    3.1 Diesel or Electric portable screw air compressor
    3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
    4.1 CHINAMFG or Adsorption compressed air drier
    4.2 Compressed air filter or tank
    4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.

Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.

Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.

Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.

Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Years
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Samples:
US$ 1500/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China supplier 22kw 30HP 10 Bar Industrial Oil Free Rotary Screw Air-Compressor (with Double Compression and Permanent Magnet for Oilless Medical and Food in Shanghai)   with Great qualityChina supplier 22kw 30HP 10 Bar Industrial Oil Free Rotary Screw Air-Compressor (with Double Compression and Permanent Magnet for Oilless Medical and Food in Shanghai)   with Great quality
editor by CX 2024-04-04

China Professional High End Non-Lubricated Oil-Free Screw Air Compressor with Double Stage air compressor CHINAMFG freight

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1  
 
2.Adopt GHH air end made in Germany
 
3.Technology patent used in oil free compressed air system
 
4.Significant energy saving, environmental-friendly and pollution-free
 
5.Low operation and maintenance cost
 
6.Powerful MAM microcomputer controller and touch screen
 
7.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc. 

DENAIR Dry Type Oil Free Screw Air Compressor In Hannover Messe 2017
 

DENAIR  Class 0 Certification

Comparison between dry oil free compressor and lubricated screw air compressor

Dry Type Oil-free Air Compressor Technical Parameters

Model Maximum working pressure Capacity(FAD)* Installed
motor
power
Cooling Method Noise Level** Dimensions
(mm)
Weight Air  Outlet Pipe Diameter
50 Hz 60 Hz
bar(e) psig m³/min cfm m³/min cfm kW hp dB(A) L W H kG
DWW-55 7 102 9.35 330 8.06 285 55 75 Air Cooling W-water Cooling 74 2000 1200 1650 1900 G1-1/2″
8 116 9.17 324 8.04 284 55 75 74 2000 1200 1650 1900 G1-1/2″
10 145 8.11 286 7.05 249 55 75 74 2000 1200 1650 1900 G1-1/2″
DWW-55W 7 102 9.35 330 8.06 285 55 75 74 2000 1200 1650 1800 G1-1/2″
8 116 9.17 324 8.04 284 55 75 74 2000 1200 1650 1800 G1-1/2″
10 145 8.11 286 7.05 249 55 75 74 2000 1200 1650 1800 G1-1/2″
DWW-75 7 102 12.71 449 11.56 408 75 100 74 2000 1200 1650 2100 DN50
8 116 11.78 416 11.53 407 75 100 74 2000 1200 1650 2100 DN50
10 145 11.57 409 10.11 357 75 100 74 2000 1200 1650 2100 DN50
DWW-75W 7 102 12.71 449 11.56 408 75 100 74 2000 1200 1650 2000 DN50
8 116 11.78 416 11.53 407 75 100 74 2000 1200 1650 2000 DN50
10 145 11.57 409 10.11 357 75 100 74 2000 1200 1650 2000 DN50
DWW-90 7 102 14.6 515 13.61 480 90 120 76 2800 1800 1860 2800 DN50
8 116 14.32 506 13.47 476 90 120 76 2800 1800 1860 2800 DN50
10 145 13.55 478 12.5 441 90 120 76 2800 1800 1860 2800 DN50
DWW-90W 7 102 14.6 515 13.61 480 90 120 76 2800 1800 1860 2180 DN50
8 116 14.32 506 13.47 476 90 120 76 2800 1800 1860 2180 DN50
10 145 13.55 478 12.5 441 90 120 76 2800 1800 1860 2180 DN50
DWW-110 7 102 20.27 716 N/A*** N/A*** 110 150 78 2800 1800 1860 3200 DN65
8 116 19.03 672 N/A*** N/A*** 110 150 78 2800 1800 1860 3200 DN65
10 145 16.65 588 15.57 550 110 150 78 2800 1800 1860 3200 DN65
DWW-110W 7 102 20.27 716 N/A*** N/A*** 110 150 78 2800 1800 1860 3050 DN65
8 116 19.03 672 N/A*** N/A*** 110 150 78 2800 1800 1860 3050 DN65
10 145 16.65 588 15.57 550 110 150 78 2800 1800 1860 3050 DN65
DWW-132 7 102 23.94 845 20.09 709 132 175 78 2800 1800 1860 3340 DN65
8 116 22.47 793 19.87 702 132 175 78 2800 1800 1860 3340 DN65
10 145 20.19 713 N/A*** N/A*** 132 175 78 2800 1800 1860 3340 DN65
DWW-132W 7 102 23.94 845 20.48 723 132 175 78 2800 1800 1860 3170 DN65
8 116 22.47 793 20.26 715 132 175 78 2800 1800 1860 3170 DN65
10 145 20.19 713 19.82 700 132 175 78 2800 1800 1860 3170 DN65
DWW-160 7 102 27.26 962 25.47 899 160 215 78 2800 1800 1860 3700 DN65
8 116 25.86 913 25.17 889 160 215 78 2800 1800 1860 3700 DN65
10 145 23.87 843 23.18 819 160 215 78 2800 1800 1860 3700 DN65
DWW-160W 7 102 27.26 962 25.47 899 160 215 78 2800 1800 1860 3300 DN65
8 116 25.86 913 25.17 889 160 215 78 2800 1800 1860 3300 DN65
10 145 23.87 843 23.8 819 160 215 78 2800 1800 1860 3300 DN65
DWW-185 7 102 30.19 1066 28.88 1571 185 250 78 2800 1800 1860 3900 DN65
8 116 29.53 1043 28.3 999 185 250 78 2800 1800 1860 3900 DN65
10 145 27.2 960 27.17 960 185 250 78 2800 1800 1860 3900 DN65
DWW-185W 7 102 30.19 1066 28.88 1571 185 250 78 2800 1800 1860 3460 DN65
8 116 29.53 1043 28.3 999 185 250 78 2800 1800 1860 3460 DN65
10 145 27.2 960 27.17 960 185 250 78 2800 1800 1860 3460 DN65
DWW-200W 7 102 36.41 1286 31.14 1100 200 270 78 3100 2150 2200 4300 DN100
8 116 33.86 1196 30.52 1078 200 270 78 3100 2150 2200 4300 DN100
10 145 30.35 1071 28.82 1018 200 270 78 3100 2150 2200 4300 DN100
DWW-220W 7 102 38.99 1377 37.54 1325 220 300 78 3100 2150 2200 4500 DN100
8 116 37.93 1339 36.78 1299 220 300 78 3100 2150 2200 4500 DN100
10 145 33.79 1193 31.08 1097 220 300 78 3100 2150 2200 4500 DN100
DWW-250W 7 102 47.26 1669 41.53 1466 250 350 78 3100 2150 2200 4550 DN100
8 116 43.31 1529 40.69 1437 250 350 78 3100 2150 2200 4550 DN100
10 145 38.88 1373 37.43 1322 250 350 78 3100 2150 2200 4550 DN100
DWW-280W 7 102 51.04 1802 N/A*** N/A*** 280 375 80 3400 2400 2200 4800 DN100
8 116 47.24 1668 N/A*** N/A*** 280 375 80 3400 2400 2200 4800 DN100
10 145 43.26 1528 41.4 1462 280 375 80 3400 2400 2200 4800 DN100
DWW-315W 7 102 52.03 1837 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100
8 116 51.04 1802 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100
10 145 47.18 1666 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100

Low Pressure Dry Type Oil-free Air Compressor Technical Parameters

Model Maximum working pressure Capacity(FAD)* Installed
motor
power
Cooling Method Noise Level** Dimensions
(mm)
Weight Air
Outlet Pipe Diameter
50 Hz 60 Hz
bar(e) psig m³/min cfm m³/min cfm kW hp dB(A) L W H kG
DWL-55-2 2.5 37 15.33 541 14.4 508 55 75 Air Cooling W-water Cooling 69 2100 1500 1790 2500 DN100
DWL-55-3 3.5 51 12.78 451 10.85 383 55 75 69 2100 1500 1790 2500 DN100
DWL-75-2 2.5 37 19.92 703 19.85 701 75 100 69 2100 1500 1790 2650 DN100
DWL-75-3 3.5 51 16.3 575 15.86 560 75 100 69 2100 1500 1790 2650 DN100
DWL-90-2 2.5 37 26.07 921 26.28 928 90 120 72 2800 1800 1860 2750 DN100
DWL-90-3 3.5 51 19.54 690 18.3 646 90 120 72 2100 1500 1790 2750 DN100
DWL-110(W)-2 2.5 37 33.16 1171 29.82 1053 110 150 72 3100 2150 2200 3500 DN150
DWL-110(W)-3 3.5 51 25.6 904 23.9 884 110 150 72 2800 1800 1860 3000 DN150
DWL-132(W)-2 2.5 37 40.24 1421 36.99 1271 132 175 72 3100 2150 2200 3600 DN150
DWL-132(W)-3 3.5 51 27.23 961 29.43 1039 132 175 72 2800 1800 1860 3100 DN150
DWL-160(W)-2 2.5 37 49.42 1745 45.2 1596 160 215 76 3100 2150 2200 3900 DN150
DWL-160(W)-3 3.5 51 35.75 1262 35.12 1240 160 215 76 3100 2150 2200 3800 DN150
DWL-185(W)-2 2.5 37 56.02 1989 52.71 1861 185 250 79 3400 2400 2200 4100 DN150
DWL-185(W)-3 3.5 51 42.21 1490 40.28 1422 185 250 79 3400 2400 2200 4000 DN150

*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) TBD-To Be Discussed
****) W-Water cooling

DENAIR Factory

Why Choose DENAIR ?
1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.

2. Oil free screw air compressor Pass CE, ISO9001 Quality Certification

3. One of 3 biggest air compressor manufacturer in China

4. Complete before-on-after sales service

5. Immediate reply or solution by email or call
6.Special oil gas separator with patents

7.High efficiency motor, up to 96%

FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang  201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd.,Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

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Lubrication Style: Oil-free
Cooling System: Air Cooling and Water Cooling
Power Source: AC Power
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

  1. Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
  2. Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
  3. Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
  4. Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
  5. Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China Professional High End Non-Lubricated Oil-Free Screw Air Compressor with Double Stage   air compressor CHINAMFG freightChina Professional High End Non-Lubricated Oil-Free Screw Air Compressor with Double Stage   air compressor CHINAMFG freight
editor by CX 2024-02-20

China manufacturer 90kw 125HP 4bar Low Pressure Double Stage Pm Variable Frequency Screw Air Compressor air compressor for sale

Product Description

Product Description

Detailed Photos

Product Parameters

Model KATL-125PMD
Power(Kw) 90Kw
Pressure(Bar) 4Bar
Volume flow(m3/min) 24.5m3/min
Pipe Diameter DN80
Weight(kg) 2800Kg
Dimension(mm) 2600×1900×1890mm

 

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

    ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
   
The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of “professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
   
Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
   
Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.

 

FAQ

Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.

Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.

Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.

Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.

Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.

Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.

Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.Such as India, UAE,South Africa, Saudi Arabia, Iraq, Pakistan,etc.
 

After-sales Service: on Line Technical Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 16500/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China manufacturer 90kw 125HP 4bar Low Pressure Double Stage Pm Variable Frequency Screw Air Compressor   air compressor for saleChina manufacturer 90kw 125HP 4bar Low Pressure Double Stage Pm Variable Frequency Screw Air Compressor   air compressor for sale
editor by CX 2023-11-03

China wholesaler Rj Series Industrial Air Cooled Double Screw Air Compressor air compressor CHINAMFG freight

Product Description

RJ Series Industrial Air Cooled Double Screw Air Compressor
 

The fixed-speed air compressor is controlled by a suction control valve that modulatesbetween open and closed positions. But using the suction valve to meet system air demand results in extreme pressure fluctuations and wasted energy, greatly reducing efficiency whenever the compressor operates outside its optimum performance range. 

Technical parameters:

Model Air consumption
(m³/min)
Air pressure
(MPa)
Motor power
(KW)
Pipe outlet
Diameter
Net weight
(kg)
Dimensions
(mm)
RJ-10A 1.2/1.1/0.95/0.8 0.7/0.8/1.0/1.3 7.5 3/4” 450 770*650*850
RJ-15A 1.7/1.6/1.4/1.2 0.7/0.8/1.0/1.3 11 1” 500 950*800*1130
RJ-20A 2.4/2.2/2.0/1.7 0.7/0.8/1.0/1.3 15 1” 560 950*800*1130
RJ-25A 3.1/2.9/2.7/2.2 0.7/0.8/1.0/1.3 18.5 1” 580 1150*900*1350
RJ-30A 3.8/3.5/3.2/2.9 0.7/0.8/1.0/1.3 22 1” 620 1100*1000*1280
RJ-40A 5.2/5.0/4.3/3.7 0.7/0.8/1.0/1.3 30 1-1/2” 980 1150*900*1350
RJ-50A 6.4/6.1/5.7/5.1 0.7/0.8/1.0/1.3 37 1-1/2” 1571 1300*1150*1600
RJ-60A 8.0/7.7/7.0/5.8 0.7/0.8/1.0/1.3 45 1-1/2” 1085 1300*1000*1550
RJ-75A 10.9/9.8/8.7/7.6 0.7/0.8/1.0/1.3 55 2” 2200 2000*1450*1620
RJ-100A 13.6/13.3/11.6/9.8 0.7/0.8/1.0/1.3 75 2” 2300 2000*1450*1660
RJ-125A 16.3/16.0/14.6/12.3 0.7/0.8/1.0/1.3 90 2” 2800 2000*1450*1660
RJ-150A 20.3/19.4/17.3/14.6 0.7/0.8/1.0/1.3 110 3” 4000 2540*1640*1860
RJ-180A 24.0/23.0/20.0/18.0 0.7/0.8/1.0/1.3 132 3” 4500 2540*1640*1860
RJ-220A 28.0/26.6/22.5/20.1 0.7/0.8/1.0/1.3 160 3” 4800 2540*1640*1860
RJ-250A 29.0/31.0/33.0/35.0 0.7/0.8/1.0/1.3 185 3” 5000 2800*1640*1900

Our workshop:

Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Position: Angular
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China wholesaler Rj Series Industrial Air Cooled Double Screw Air Compressor   air compressor CHINAMFG freightChina wholesaler Rj Series Industrial Air Cooled Double Screw Air Compressor   air compressor CHINAMFG freight
editor by CX 2023-10-20

China Professional Oil Free Double Screw Air Dry Compressor with CE Certificate lowes air compressor

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Lubrication Style: Oil-free
Cooling System: Air Cooling and Water Cooling
Power Source: AC Power
Customization:
Available

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air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

How Is Water Quality Crucial for the Performance of These Compressors?

Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:

  1. Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
  2. Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
  3. Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
  4. Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
  5. System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.

To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.

China Professional Oil Free Double Screw Air Dry Compressor with CE Certificate   lowes air compressorChina Professional Oil Free Double Screw Air Dry Compressor with CE Certificate   lowes air compressor
editor by CX 2023-10-20