Tag Archives: pressure compressor

China manufacturer AC110V 220V 380V 2HP 1500W Oil Free Air Compressor 12bar 18bar Industrial Compressor Copper Wire Advanced Motor Custom High Pressure mini air compressor

Product Description

  

Model BST1500AF/BS BST1500/12AF/BS
Voltage/frequency  (V/Hz) 220-240V/50Hz 100v-120v/60Hz 220-240V/50Hz 100v-120v/60Hz
Input power(W) ≤1500 ≤1500
Speed (r/min) ≥1350   1650 ≥1350   1650
Rated pressure (KPa) 700 1200
Max pressure(KPa) 800KPa 1300KPa
Restart pressure (KPa) 0KPa 0KPa
vacuum degree(KPa) -98KPa -98KPa
Rated volume flow  (m3/h) ≥8.5m3/h @700KPa ≥6.0m3/h @1200KPa
Noise dB(A) ≤75dB(A) ≤75dB(A)
Ambient temperature  ºC -5~40 ºC -5~40 ºC
Insulation Class B B
Cold insulation resistance  (MΩ) ≥100MΩ ≥100MΩ
Voltage resistance 1500V/50Hz 1min(No breakdown) 1500V/50Hz 1min(No breakdown)
Thermal protector Automatic reset 135±5ºC Automatic reset 135±5ºC
Capacitance (μF) 40μF±5%   120μF±5% 40μF±5%   120μF±5%
Net weight (Kg) 17.5Kg 17.5Kg
Installation Dimensions (mm) 246×127mm(Install foot M8) 246×127mm(Install foot M8)
External Dimensions (mm) 319*195*290 319*195*290

Typical application
Respirator (ventilator) oxygenerator
Disinfectant sprayer Blood analyzer
Clinical aspirator Dialysis / hemodialysis
Dental vacuum drying oven Air suspension system
Vending machines / coffee blenders and coffee machines Massage chair
Chromatographic analyzer Teaching instrument platform
On board access control system Airborne oxygen generator

      Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3.  A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end  products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

 

Machine Parts

Name: Motor 
Brand: COMBESTAIR 
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CHINAMFG , NSK 
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial
number
Code number Name and specification Quantity Material Note
1 212571109 Fan cover 2 Reinforced nylon 1571  
2 212571106 Left fan 1 Reinforced nylon 1571  
3 212571101 Left box 1 Die-cast aluminum alloy YL104  
4 212571301 Connecting rod 2 Die-cast aluminum alloy YL104  
5 212571304 Piston cup 2 PHB filled PTFE  
6 212571302 Clamp 2 Die-cast aluminum alloy YL102  
7 7050616 Screw of cross head 2 Carbon structural steel of cold heading M6•16
8 212571501 Air cylinder 2 Thin wall pipe of aluninun alloy 6A02T4  
9 17103 Seal ring of Cylinder 2 Silicone rubber  
10 212571417 Sealing ring of cylinder cover 2 Silicone rubber  
11 212571401 Cylinder head 2 Die-cast aluminum alloy YL102  
12 7571525 Screw of inner hexagon Cylinder head 12   M5•25
13 17113 Sealing ring of connecting pipe 4 Silicong rubber  
14 212571801 Connecting pipe 2 Aluminum and aluminum alloy connecting rod LY12  
15 7100406 Screw of Cross head 4 1Cr13N19 M4•6
16 212571409 Limit block 2 Die-cast aluminum alloy YL102  
17 000402.2 Air outlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
18 212571403 valve 2 Die-cast aluminum alloy YL102  
19 212571404 Air inlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
20 212571406 Metal gasket 2 Stainless steel plate of heat and acidresistance  
21 212571107 Right fan 1 Reinforced nylon 1571  
22 212571201 Crank 2 Gray castiron  H20-40  
23 14040 Bearing 6006-2Z 2    
24 70305 Tighten screw of inner hexagon flat end 2   M8•8
25 7571520 Screw of inner hexagon Cylinder head 2   M5•20
26 212571102 Right box 1 Die-cast aluminum alloy YL104  
27 6P-4 Lead protective ring 1    
28 7095712-211 Hexagon head bolt 2 Carbon structural steel of cold heading M5•152
29 715710-211 Screw of Cross head 2 Carbon structural steel of cold heading M5•120
30 16602 Light spring washer 4   ø5
31 212571600 Stator 1    
32 70305 Lock nut of hexagon flange faces 2    
33 212571700 Rotor 1    
34 14032 Bearing 6203-2Z 2    

 


FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

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After-sales Service: Remote Guided Maintenance
Warranty: 2 Years
Principle: Mixed-Flow Compressor
Application: Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Samples:
US$ 110/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China manufacturer AC110V 220V 380V 2HP 1500W Oil Free Air Compressor 12bar 18bar Industrial Compressor Copper Wire Advanced Motor Custom High Pressure   mini air compressorChina manufacturer AC110V 220V 380V 2HP 1500W Oil Free Air Compressor 12bar 18bar Industrial Compressor Copper Wire Advanced Motor Custom High Pressure   mini air compressor
editor by CX 2024-05-22

China manufacturer 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 11kw 8-12.5 Bar air compressor lowes

Product Description

Lead Time

Product Description

TR-11VA/W 0.8-1.25Mpa 8-12.5Bar 0.35-1.72m3/min 11KW screw brand water lubricating oil free dental oil-free air compressor 

Specifications
 

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of 
cooling water

Quantity of

lubricating

water

Dimension Weight

Air

outlet

 Inlet water

32ºC 

L*W*H
Mpa M3/min KW DB  T/H L mm KG
TR-11VA/W 0.8 0.54-1.72 11 60 1″ 2.5 26 12.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/set(s)
1 set(s)(Min.Order)

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air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

  • Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
  • External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

  • Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
  • Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

  • Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
  • Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

  • Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
  • Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China manufacturer 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 11kw 8-12.5 Bar   air compressor lowesChina manufacturer 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 11kw 8-12.5 Bar   air compressor lowes
editor by CX 2024-05-16

China wholesaler Energy Saving Oil-Free Water Lubricated Industrial Medium and High Pressure Air Compressor 12v air compressor

Product Description

Detailed Photos

Medium High Pressure Pet Bottle Blowing Plant Air Compressor

Description&Advantages

Product Descriptions:
High-pressure series compressors, medium-to-high pressure compressors for oil fields, general-purpose piston compressors, oil-free compressors of DW, VW, MZD, SF types, liquefied petroleum gas (LPG) circulation compressors, natural gas and gas bottle filling series compressors, and various types of pressure vessels. We can provide compressors with a discharge capacity ranging from 300 to 12000 nm³/h and discharge pressures from 0.2 to 45 MPa, suitable for compressing air, nitrogen, liquefied petroleum gas, coal gas, natural gas, carbon dioxide, propane, ethylene, ammonia, difluoroethane, and other mediem. With over 600 different models, our products are widely used in urban construction, petroleum, coal, geology, chemical, metallurgy, machinery manufacturing, medical, food and beverage, liquefied gas stations, natural gas stations, and other fields

ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.

Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.

Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor.  It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

 

Medium to High Compressor Parameter Sheet
No Model Medium Capacity   Inlet Pressure Outlet Pressure   Rotation Power    Cooling Method
nm3/h  MPa MPa  r/min KW  
1 DW-2.4/(18~25)-50 Raw Gas 2700 1.8~2.5 5 980 160 Water
2 DW-5.5/(13-15)-26 Nitrogen 4500 1.3~1.5 2.6 740 160 Water
3 VW-4.6/52 BOG 250 Atmospheric Pressure 5.2 740 75 Closed loop
4 DWF-7/(2-4)-30 Wellhead Gas 2100 0.2~0.4 3 740 200 Air
5 VWD-3.2/(0-0.2)-40 Biogas 200 0~0.02 4 740 45 Closed loop
6 DW-4/5-41 Exhaust Gas 1200 0.5 4.1 980 160 Water
7 VW-4.1/(36.8-44.7)-
(39.9-49.9)
Regenerated Gas 8865 3.68~4.47 3.99~4.99 980 132 Water
8 2VW-18/0.05-90 BOG 1100 0.005 9 980 250 Water
9 VW-4.8/48-54 Natural Gas 12000 4.8 5.4 980 132 Water
10 VW-2/120 Carbon Monoxide 1200 Atmospheric Pressure 12 740 37 Water
11 VW-2.5/120 Carbon Monoxide 1200 Atmospheric Pressure 12 740 45 Water

High-Pressure Compressor (Pipeline Blowing) Specification Table
No Model Medium Capacity   Inlet Pressure Outlet Pressure   Rotation Power    Cooling Method
m3/h  MPa MPa  r/min W
1 SF-10/250 Air 600 Atm 25 1330 258.5 (Diesel Motor) Air
2 SF-10/150 Air 600 Atm 15 1330 258.5 (Diesel Motor)
3 SF-7.5/250 Air 450 Atm 25 980 160 (Electric Motor)
4 SF-7.5/150 Air 450 Atm 15 980 132 (Electric Motor)
5 SF-8.5/250 Air 510 Atm 15 980 200 (Electric Motor)
6 W-10/60 Air 600 Atm 6 1330 132 (Electric Motor)

High-Pressure Compressor (Oilfield Membrane Nitrogen Generation) Parameter Table
Model Flow Rate Outlet Pressure   Air compressor form and series Form and series of nitrogen booster compressor Drive parameter Power    Membrane Module Qty
nm3/h MPa KW
MZD-300/250 300 25 Screw type single-stage V-type piston three-stage 90KW+55KW 300 4
MZD-300/350 300 35 Screw type single-stage V-type piston four-stage 90KW+55KW 300 4
MZD-300/250-C 300 25 Screw type single-stage V-type piston three-stage TBD234V6 / 4
MZD-300/350-C 300 35 Screw type single-stage V-type piston four-stage TBD234V6 / 4
MZD-600/250 600 25 Screw type single-stage V-type piston three-stage 185KW+132KW 500 8
MZD-600/350 600 35 Screw type single-stage V-type piston four-stage 185KW+132KW 500 8
MZD-600/250-C 600 25 Screw type single-stage V-type piston three-stage TBD234VB / 8
MZD-600/350-C 600 35 Screw type single-stage V-type piston four-stage TBD234VB / 8
MZD-900/250 900 25 Screw type single-stage V-type piston three-stage 250KW+185KW 800 12
MZD-900/350 900 35 Screw type single-stage V-type piston four-stage 250KW+185KW 800 12
MZD-1200/250 1200 25 Screw type single-stage V-type piston four-stage 315KW+250KW 880 16
MZD-1200/350 1200 35 Screw type single-stage V-type piston four-stage 315KW+250KW 880 16
MZD-1500/150 1200 15 Screw type single-stage V-type piston three-stage 440KW+220KW 880 20

Our Factory

Part of Customer Visit

Certifications & Testing

 

Related Product

 

FAQ

Q:Are you a factory?

A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.

Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.

Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.

Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products

Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
    For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard            against any potential damage during the shipping process.

Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.

Send message  Get product Offer & Brochure!!!

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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Local Teams
Warranty: 18 Months
Lubrication Style: Customized
Cooling System: Air Cooling/Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Samples:
US$ 40000/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

  • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
  • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
  • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
  • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
  • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

  1. Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
  2. Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
  3. Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
  4. Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
  5. Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China wholesaler Energy Saving Oil-Free Water Lubricated Industrial Medium and High Pressure Air Compressor   12v air compressorChina wholesaler Energy Saving Oil-Free Water Lubricated Industrial Medium and High Pressure Air Compressor   12v air compressor
editor by CX 2024-05-15

China Standard Air Compressor Machine Oil Free High Pressure Air Compressor LUy140-14 air compressor for car

Product Description

               Air Compressors

1.Reliable and durable with optimized control system for drastic drop of energy consumption,

2.All new designed air inlet valve and optimized air control system with less control parts and less breakdown possibilities for engine to easily start at idle.

3.Mobile locomotive hood and hood design have a strong noise reduction and attraction effect.

Details

Company Profile
HangZhou CHINAMFG Drilling Equipment Co., Ltd. mainly provides holistic drilling solutions, serving the mining, stone crushing, water conservancy drilling industry, to help you solve the problem of drilling at high efficiency and low cost. We mainly provide mobile air compressors, drilling rigs, hammer, drill bit, crushers, underground water detector.We are your trustworthy partner.

FAQ

1. could the products be customized according to the clients’ requirements?

Yes, our products could be customized according to the clients’ requirements. Our engineering designer will propose the suggestion if the clients have special requirements. Meanwhile we assure our products are high quality but lower price.

2. How to bear the cost?

Step 1, the buyer and seller CHINAMFG the purchase contract and pay 30% of total payment as the deposit;
Step 2, the factory will start making according to the order information;
Step 3, when receive the pictures and the videos of the finished products,
the buyer will afford the unpaid payment to the seller. Then the seller will arrange the packing and delivery according to the contract.
 
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technial Support
Warranty: 6 Months
Lubrication Style: Lubricated
Customization:
Available

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Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

Water-Lubricated Air Compressors Oil-Lubricated Air Compressors
Lubrication Method Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China Standard Air Compressor Machine Oil Free High Pressure Air Compressor LUy140-14   air compressor for carChina Standard Air Compressor Machine Oil Free High Pressure Air Compressor LUy140-14   air compressor for car
editor by CX 2024-05-14

China Hot selling 7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor air compressor price

Product Description

7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor IP55 Direct Driven Factory Direct Air Compressor Oilless Oil free  Air Compressor 

Promises Every Machine Will Run Well More Than 15 Years 

Brief Introduction:

Air end: Germany Technology. 30 years designed lifetime.
Motor: Top quality ,IP54 or IP55
Inverter: Danish brand inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

 

Detailed Photos

How does an screw air compressor operate reliably

First of all, there must be a strong heart to provide power energy (air end+ motor). We adopt the German twin-screw air end technology design to ensure good sealing and stable air volume. At the same time, it is paired with a high-quality motor (the factory qualification rate of the motor is as high as 98.8%) to ensure a long design life for 10 years,

Then there must be good lungs to produce pure air (air intake system) using Ingersoll Randong-designed air inlet and outlet ducts to separate the incoming air from the incoming air to ensure that the oil content is low and reaches food-grade air.

Secondly, we also need a smart brain (controller) with a high-definition touch screen panel that allows you to easily control all the details of the air compressor. Everything is clear and easy to use.

Finally, if you want to upgrade your air compressor, then take a look at our variable frequency screw rotary air compressor.
It can save electricity for you while running smoothly, (permanent magnet motor + inverter). We all know that if you want to save electricity, you need to adjust the motor speed. CHINAMFG quotes the stable input of international frequency converters to save you more than 20% -30% of energy, which is the best choice for sustainable development.

Product Parameters

Integrated air compressor, skid-mounted air compressor, separate air compressor all can do it. 

Model 
Modelo
HW-7T HW-11T HW-15T HW-22T HWV-30A HWV-37A
air flow
flujo de aire
Lliter/min 1 0.9 0.8 1.5 1.3 1.1 0.8 2.4 2.1 1.5 1 3.5 3.1 2.7 1.7 4.3 3.6 2.4 2.9 5.8 5.2 2.8 3.2
35 31 28 52 46 39 28 74 74 52 35 124 109 95 35 151 127 74 102 205 183 98 112
working pressure
presión laboral
bar(kg) 8 10 12.5 8 10 12.5 15 8 10 12.5 15 8 10 12.5 15 10 12.5 15 20 10 12.5 15 20
psi 116 145 174 116 145 174 217 116 145 174 217 116 145 174 217 145 174 217 290 145 174 217 290
power
poder
KW / HP 7.5kw/
10hp
11kw/
15hp
15kw/
20hp
22kw/
30hp
30kw/
40hp
37kw/
50hp
noise db(A) 62±2 66±2 66±2 68±2 68±2 72±2
Caliber inch RP 1/2 RP 1/2 RP 1/2 RP 1/2 RP 1 RP1 1/2
Voltage/Frequency AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
Starting mode
Modo de inicio
variable frequency start  
inicio de frecuencia variable
air dryer
secador
m³/min 1.5 1.5 2.5 3.8 / /
line filter
filtro de línea
m³/min 1.5 1.5 2.5 3.8 / /
air tank
tanque de aire
liter 300 400 400 600 / /
Shape dimension
(mm)
L 1700 1180 1180 1600 1300 1450
W 800 800 800 110 910 910
H 1689 1210 1210 1290 1290 1290
Weight KG 500 600 650 700 520 720

 

Company Profile

Why Choose Us

HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.

Brief introduction of factory:
1. We have been engaged in R D department, production and sales of air compressors for 30 years;  
2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents;  
3. Our products are exported to 132 countries and regions around the world;  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available

Customer feedback

Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.

Packaging & Shipping

The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.
 

FAQ

 

Q1: How long could your air compressor be used?
O: Generally, more than 10 years

Q2: What’s payment term?
O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information

Q3: How about your customer service?
O: 24 hours on-line service available

Q4: How about your after-sales service?
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Support Online and Local Service
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Water-Lubricated Air Compressors Be Used in Cold Climates?

Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:

Freezing of Water:

  • Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
  • Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.

Protection and Insulation:

  • Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
  • Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.

Alternative Lubrication Methods:

  • Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.

By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China Hot selling 7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor   air compressor priceChina Hot selling 7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor   air compressor price
editor by CX 2024-05-14

China factory High Pressure Industrial 25 Bar Diesel Portable Screw Air Compressor with Wheels portable air compressor

Product Description

Screw Air compressor

 

 

 Diesel portable air compressor:
1.Low operating sound and less vibration design.Easy serviceability.
2.Low fuel consumption to realize far distance outdoor usage;Full protection system,energy saving.
3.Good adaptability: The Air Compressor automatically control the air delivery of diesel engine by matching the demand of air consumption, which equals to frequency conversion control in motor power screw air compressor.

Advanges of Air Compressor:
1.Air filteration system: High efficient air inlet filter to prevent motor and airend rotors damaged by dirt particles
2.High efficient airend: Large rotors design and large bearings are used to ensure low RPM.This ensured low operating sound minimal vibration and extended operating life
3.Modulation Control: Based on air demang,the modulation valve will control the inlet air capacity and diesel enginer RPM to minimize the fuel consumption . Its features maximum energy saving.
4.Control panel: easy to control; high water temperature alarm , high pressure alarm ,high discharge air temperature alarm and high RPM alarm are all part of it’s features.
5.Diesel Engine: Using well known diesel engine like Yuchai, this ensure superior performance and reliablity of the compressor.
6.Cooler: Larger cooler and fan design to ensure maximum cooling especially for the extreme operating environment.

 

Model

GLCY1150

Air delivery ( m3/min)

31

Working pressure ( Mpa)

2.5

Weight(kg)

6500

Size(mm)

4500*2050*2030mm

 

Model

XRVS1050

XRHS1150

XRXS1210

XRYS1150

XRVS1350

XRXS1275

Air pressure (bar)

25

20

25/30

25/35

25

25/30

Displacement(m3/min)

29.8

31.7

35.1/34.1

34.0/32.0

37.7

37.2/35.4

Lubricating oil volume(L)

75

82

Fuel tank volume(L)

796

975

Diesel engine 

Model

C13 ACERT GIII

C15 ACERT GIII

C18 ACERT GIII

Rated Power(kw)

328

403

429

Max speed(rpm)

1800

1700/1650

1750/1650

1800

Unloading speed(rpm)

1200

1300

1300

Dimension(mm)

5640X2100X2500

5400x2250x2510

Weight(kg)

5057

7450

7670

Company Profile:

Glorytek Industry (ZheJiang ) Co., Ltd. is an integrated corporation specialized in manufacturing and exporting top quality drilling equipment and drilling parts for more than 20 years. We are supported and assisted by highly experienced R&D team and enginners that enable us to complete all the assigned projects successfully as per clients’ requirements.

Our factory covers an area of 250,000 square meters, construction area is about 150,000 square meters, having machining machinery, CNC processing center, friction welding machine, testing equipments etc. over 200 sets and more than 600 employees.

Our products have been exported more than 60 countries, including Australia, Russia, Soutn Africa, Zimbabwe, Malaysia, Indonesia, South Korea, France, Sweden, USA, Canada, Haiti etc.

After-Sale Service:

* Training how to instal the machine, training how to use the machine. 
* Engineers available to service machinery overseas.

FAQ
 

Q: Are you a factory or a trading company?
A: We are an integrated corporation specialized in manufacturing and exporting.

Q: What is your payment terms?
A: We can accept T/T,L/C.

Q:.What is your MOQ? How long is the delivery time?
A: Our MOQ is 1 sets. Normally for drill rig, the delivery time is about 25-30 days after receiving payment, the drilling tools would be about 15 days.

Q:. How long is the warranty?
A: The guarantee period for mainframe is 1 year (excluding the quick wear parts).

Q: Can we print my Logo on the products?
A: Yes, we can. We support OEM .

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Video Support
Warranty: Video Support
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: Horizontal
Customization:
Available

|

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China factory High Pressure Industrial 25 Bar Diesel Portable Screw Air Compressor with Wheels   portable air compressorChina factory High Pressure Industrial 25 Bar Diesel Portable Screw Air Compressor with Wheels   portable air compressor
editor by CX 2024-05-10

China OEM 7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor air compressor for car

Product Description

7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor

Product Description

Detailed Photos

Product Parameters

22KW-16bar
Technical Parameters of All-In-One Air screw compressor
Screw air compressor Power 22kw
Volume Flow(m³/min) 2.2m³/min
Pressure (Mpa) 1.58Mpa
Cooling method Air Cooling
Start Method Frequency Conversion
Frequency/voltage 380V/50Hz
freeze dryer Free Air Deliver 2.6m³/min
Frequency/voltage 220V/50Hz
Pressure(Mpa) 1.58Mpa
Inlet Temperature ≤80ºC
Ambient Temperature <45ºC
Pressure Dew-Point  2-10ºC
Outlet diameter G1
Fine filter*5 Free Air Deliver 3.0m³
Pressure ≤2.0Mpa
Exhaust dust content 0.01um
Outlet diameter RP3/4
Air Tank*1 Gas storage tank capacity 350L
Pressure 1.58Mpa
Inlet diameter RP3/4
Outlet diameter RP3/4
Temperature 150ºC
Safety valve RC1/2
Drain valve RC1/2
size Φ500*1760mm

Certifications

Company Profile

Hansmok air compressor manufacturing factory has been in the business for over 5 years and we take pride in producing high-quality and reliable air com- pressors to meet the diverse needs of our clients. Our manufacturing facility is equipped with the latest technology and state-of-the-art machinery to ensure ef- ficient production processes.

We specialize in the production of high quality air compressors for various in- dustries such as laser cutting, automotive, manufacturing, and healthcare. Our compressors are known for their durability, energy efficiency, and low mainte- nance costs.

Our team of skilled engineers and technicians work closely with our clients to understand their specific requirements and design custom-built air compres- sors. We also provide timely after-sales service and support to ensure our cli- ents have a hassle-free experience.

We are committed to exceeding our clients’ expectations and delivering prod- ucts of the highest quality. With our experience and expertise, we are confident that we can provide the best air compressors for your business needs.

Packaging & Shipping

Services

 

 

FAQ

Q1: Why customer choose us?
O: Hansmok is a professional manufacturer for air compressor and after treatment equipment. We have more than 20 years experience in producing and exporting air compressor, air dryer and air filter. 

Q2: Are you a manufacturer or trading company?
O: Our factory is located in ZheJiang  China, we have research and develop center, advanced processing equipment, professional technicians, rich experience workers and after-sales team to offer good quality products and good service to our customers. We also can provide you the OEM&ODM service.

Q3: What’s your delivery time? 
O: Generally 10 days, if urgently order, pls contact our sales in advance.

Q4: How long is your air compressor warranty? 
O: Two year for the whole machine when the compressor leave our factory.

Q5: How long could your air compressor be used? 
O: Generally, more than 10 years.

Q6: What’s payment terms? 
O: T/T, L/C, Paypal etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information.).

Q7: How about your customer service?
O: 24 hours on-line service available.

Q8: How about your after-sales service? 
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 2 Years
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 1930/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can Water-Lubricated Air Compressors Be Used in Cold Climates?

Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:

Freezing of Water:

  • Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
  • Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.

Protection and Insulation:

  • Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
  • Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.

Alternative Lubrication Methods:

  • Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.

By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China OEM 7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor   air compressor for carChina OEM 7.5kw 15kw 22kw Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor   air compressor for car
editor by CX 2024-05-09

China Custom 15kw 16bar Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor lowes air compressor

Product Description

15KW 16bar Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor

Product Description

Detailed Photos

Product Parameters

15KW-16bar
Technical Parameters of All-In-One Air screw compressor
Screw air compressor Power 15kw
Volume Flow(m³/min) 1.2m³/min
Pressure (Mpa) 1.58Mpa
Cooling method Air Cooling
Frequency/voltage 380v  50HZ
freeze dryer Free Air Deliver 2.6m³/min
Frequency/voltage 220V  50HZ
Pressure(Mpa) 1.6Mpa
Inlet Temperature ≤80ºC
Ambient Temperature <45ºC
Pressure Dew-Point  2-10ºC
Outlet diameter G1
Filter *5 Free Air Deliver 3.0m³
Pressure ≤2.0Mpa
Exhaust dust content 0.01um
Outlet diameter RP3/4
Air Storage Tank Gas storage tank capacity 350L
pressure 1.58Mpa
Inlet diameter RP3/4
Outlet diameter RP3/4
Temperature 150ºC
Safety valve RC1/2
Drain valve  RC1/2
Size φ500*1760mm
Dimension 1800*700*1600mm

Certifications

Company Profile

Hansmok air compressor manufacturing factory has been in the business for over 5 years and we take pride in producing high-quality and reliable air com- pressors to meet the diverse needs of our clients. Our manufacturing facility is equipped with the latest technology and state-of-the-art machinery to ensure ef- ficient production processes.

We specialize in the production of high quality air compressors for various in- dustries such as laser cutting, automotive, manufacturing, and healthcare. Our compressors are known for their durability, energy efficiency, and low mainte- nance costs.

Our team of skilled engineers and technicians work closely with our clients to understand their specific requirements and design custom-built air compres- sors. We also provide timely after-sales service and support to ensure our cli- ents have a hassle-free experience.

We are committed to exceeding our clients’ expectations and delivering prod- ucts of the highest quality. With our experience and expertise, we are confident that we can provide the best air compressors for your business needs.

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FAQ

Q1: Why customer choose us?
O: Hansmok is a professional manufacturer for air compressor and after treatment equipment. We have more than 20 years experience in producing and exporting air compressor, air dryer and air filter. 

Q2: Are you a manufacturer or trading company?
O: Our factory is located in ZheJiang  China, we have research and develop center, advanced processing equipment, professional technicians, rich experience workers and after-sales team to offer good quality products and good service to our customers. We also can provide you the OEM&ODM service.

Q3: What’s your delivery time? 
O: Generally 10 days, if urgently order, pls contact our sales in advance.

Q4: How long is your air compressor warranty? 
O: Two year for the whole machine when the compressor leave our factory.

Q5: How long could your air compressor be used? 
O: Generally, more than 10 years.

Q6: What’s payment terms? 
O: T/T, L/C, Paypal etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information.).

Q7: How about your customer service?
O: 24 hours on-line service available.

Q8: How about your after-sales service? 
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 2 Years
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 1100/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Custom 15kw 16bar Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor   lowes air compressorChina Custom 15kw 16bar Screw Air Compressor High Pressure Air Compressor AC Air Compressor Direct Driven Air Compressor Oilless Oil Free Air Compressor   lowes air compressor
editor by CX 2024-05-08

China Hot selling Oil-Free 300bar High Pressure Air Compressor for Food Industry Pneumatic Power portable air compressor

Product Description

Product Description

 

Diaphragm Compressor 100% purity no leakage Oil-free Oxygen Booster Compressor 

The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas

Advantages of Diaphragm compressor:
1.  Oil-free compression due to the hermetic separation between gas and oil chamber.
2.  Abrasion-free compression due to static seals in the gas stream
3.  Automatic shutdown in case of a diaphragm failure prevents damage
4.  High Compression Ratios-Discharge pressure up to 1000bar.
5.  Contamination Free Compression
6.  Corrosion Resistance
7.  High Reliability

As a displacement compressor with special, diaphragm compressor is characterized by large compression ratiogood sealing performance, and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purityrare and precious, flammable and explosive, toxic and hazardous,corrosive and high pressure gases.
CHINAMFG diaphragm compressors consist of 4 types that are Z, V, L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense, scientific research, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.

Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

Technical Paramter of Oil Free Diaphragm Compressor

GZ type Diaphragm Compressor Technical Parameters
No. Model F.A.D (Nm3/min) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
1 G2V-10/8-160 10 0.8 16 5.5 400 1550*900*1050 0.8 380
2 G2V-5/3.5~150 5 0.35 15 5.5 400 1550*900*1050 0.8 380
3 G2V-10/4~320 10 0.4 32 5.5 430 1650*850*1250 0.8 380
4 G3V-240/5~12 240 0.5 1.2 18.5 400 1860*1200*1585 2 380
5 G3V-1200/75~83 1200 7.5 8.3 18.5 400 1780*1050*1750 1.8 380
6 G3V-80/13~150 80 1~1.5 15 22 330 2400*1350*1465 2.1 380
7 G3V-30/5~315 30 0.5 31.5 15 400 2571*955*1455 1.8 380
8 G3V-80/7~150 80 0.7 15 22 400 2302*1385*1444 2.5 380
9 G2V-25/6~150 25 0.6 15 7.5 400 1500*775*1075 0.8 380
10 G2.5V-10/160 10 Normal 16 7.5 400 1650*1571*1400 0.95 380
11 G2.5V-20/1~160 20 0.1 16 11 400 1650*1571*1400 0.95 380
12 G2.5V-16/2.5~160 16 0.25 16 7.5 400 1650*1571*1400 0.95 380
13 G3V-100/24~125 100 2.4 12.5 22 400 2160*1250*1500 1.8 380
14 G4V-220/99-349 220 7.0~25 34.9 37 400 2492*1840*1610 3.2 380
15 G2Z-45/150~350 45 10~20 35 7.5 400 1610*790*1380 0.55 380
16 G2Z-5/30~400 5 3 40 5.5 400 1560*790*1470 0.55 380
17 G2.5Z-30/32~170 30 3.2 17 7.5 400 1550*650*1530 0.7 380
18 G3Z-600/75~83 600 7.5 8.3 11 400 1780*1050*1750 1.3 380
19 G3Z-85/100~350 85 5~25 35 18.5 400 1900*1240*1760 1.6 380
20 G3Z-150/150~350 150 15 35 18.5 400 1780*1050*1750 1.8 380
21 G2.5Z-40/7~30 40 0.7 3 7.5 400 1653*1372*1470 0.9 380
22 G2.5Z-100/20~35 100 2 3.5 5.5 400 1330*750*1530 0.9 380
23 GV3-110/8~150 110 0.8 15 30 400 2370*1458*1630 3 380
24 G3V-150/3.5~30 150 0.35~0.55 3 30 400 2543*1835*2036 3.21 380
25 G3V-60/0.38~9.3 60 0.038 0.93 15 400 2030*1520*1750 72 380

 

No. Model F.A.D (Nm3/min) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
27 GD6-140/0.5~6.5 140 0.05 0.65 45 363 4300*3300*2100 10 380
28 GD6-150/0.5~6 150 0.05 0.6 45 363 4300*3300*2100 10 380
29 GD6-868/11~31 868 1.1 3.1 75 365 4215*3250*2210 10 380
30 GD6-240/6~150 240 0.6 15 75 400 3500*2300*1600 8.6 380
31 GD6-1000/14~50 1000 1.4 5 75 400 3500*2300*1750 8.2 380
32 GD6H-570/1.5~6 570 0.15 0.6 55 365 4300*3300*2100 13 380
33 GD6H-212/0.2~6 212 0.02 0.6 55 365 4300*3300*2100 13 380
34 GD6H-750/4~22 750 0.4 2.2 90 420 4460*3340*2200 10.8 380
34 GD6H-450/0.8~5 450 0.08 0.5 55 420 4460*3400*2300 13 380
36 GD8-920/8~30 920 0.8 3 110 365 4340*3520*2390 11 380
37 GD8T-90/160 90 Normal 16 55 400 4500*3800*2300 14 380
38 GD-120/70~800 120 7 80 37 400 3100*2000*1650 4.2 380
39 GD-50/35 50 Normal 3.5 22 400 2700*1500*1400 3.4 380
40 GL4-240/20~200 240 2 20 55 400 3340*1900*2157 4 380
41 GL4-300/6~30 300 0.6 3 45 400 3340*1900*2200 4.5 380
42 GD8-1000/14~50 1000 1.4 16 75 400 3500*2300*1750 8.2 380
43 GD8H-750/3~21 750 0.3 2.1 100 420 3900*3200*1900 13.8 380
44 GD8-400/6~250 400 0.6 25 132 400 3900*2949*1560 12 380
45 GD25-290/200 290 0 19.6 220 363 10000*6000*3000 30 380
46 GD25-290/4~200 660 0.4 19.6 250 363 10000*6000*3000 30 380
47 GD25-290/10~200 900 1 19.6 300 363 10000*6000*3000 30 380
48 GD25-290/20~200 1500 2 19.6 300 363 10000*6000*3000 30 380

 

No. Model F.A.D (Nm3/h) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
1 GL-40/100 40 0 10 30 400 3700*1750*2000 3.8
2 GL-900/300-500 900 30 50 55 420 3500*2350*2300 3.5
3 GL-100/3-200 100 0.3 20 55 400 3700*1750*2150 5.2
4 GL-48/140 48 0 14 22 400 3800*1750*2100 5.7
5 GL-200/6-60 200 0.6 6 45 400 3800*1750*2100 5
6 GL-140/6-200 140 0.6 20 55 363 3500*1380*2350 4.5
7 GL-900/10-15 900 1 1.5 37 420 3670*2100*2300 6.5
8 GL-770/6-20 770 0.6 2 55 420 4200*2100*2400 7.6
9 GL-90/4-200 90 0.4 20 45 400 3500*2100*2400 7
10 GL-1900/21-30 1900 2.1 3 55 363 3700*2100*2400 7
11 GL-300/20-200 300 2 20 45 420 3670*2100*2300 6.5
12 GL-200/15-200 200 1.5 20 45 420 3500*2100*2300 6
13 GL-330/8-30 330 0.8 3 45 420 3570*1600*2200 4
14 GL-150/6-200 150 0.6 20 55 400 3500*1600*2100 3.8
15 GL-300/6-25 300 0.6 2.5 45 400 3450*1600*2100 4
16 GL4-240/20~200 240 2 20 55 400 3340*1900*2157 4
17 GL4-300/6~30 300 0.6 3 45 400 3340*1900*2200 4.5

Main technical data

Cylinder 
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.) 

Pressure Regulating Valve 
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa. 

Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.

Oil Pressure Measuring Device 
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.   

Oil pipes 
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated. 
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.

FAQ
Q1: What’s your delivery time?
A: Generally CHINAMFG with 20-30 days, Reciprocating compressor & diaphragm high pressure gas comrpessor with 12-20weeks to customize producing.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. 

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service. 

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1
Warranty: 1
Lubrication Style: Lubricated
Samples:
US$ 18888/Piece
1 Piece(Min.Order)

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Customization:
Available

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

  • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
  • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
  • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
  • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
  • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

Step 1: Identify the Problem:

The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

Step 2: Check Water Supply:

Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

Step 3: Inspect Water Filters and Strainers:

Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

Step 4: Verify Water Pressure:

Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

Step 5: Examine Water-Lubrication Components:

Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

Step 6: Check for Air in the System:

Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

Step 7: Inspect Cooling Mechanisms:

Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

Step 8: Consult Manufacturer Documentation:

If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

Step 9: Seek Professional Assistance:

If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Hot selling Oil-Free 300bar High Pressure Air Compressor for Food Industry Pneumatic Power   portable air compressorChina Hot selling Oil-Free 300bar High Pressure Air Compressor for Food Industry Pneumatic Power   portable air compressor
editor by CX 2024-04-26

China Good quality 20bar Medium Pressure Oil Free Water Lubricated Screw Air Compressor in Pharmaceutical Industry air compressor oil

Product Description

 

20bar  medium pressure oil free water lubricated screw air compressor in pharmaceutical industry

1. Aplication and pictures for oil free water lubricated screw air compressor :

In pharmaceutical, electronic, chemical, microbial fermentation, blow moulding, pressure detection and other industrial production, there are many medium-pressure compressed air to be used to 1.6-4.0 Mpa  in power plants, naval ships, military and national defense facilities. At present, piston air compressor are mostly used at home and abroad, while piston air compressor are characterized by large vibration, high noise, large leakage and short service life, so their efficiency is very low and the same work is done. The medium pressure oil free screw air compressor has compact structure, high working efficiency, low noise, low vibration, easy maintenance, low operating cost and good air quality. At the same time, the series of machines are controlled by micro-computer system. The whole machine has multiple protective performance of pressure, temperature and overload energy.

2. Details for GREAT oil free water lubricated screw air compressor :

3. performance characteristics for water- lubricated oil free screw air compressor :

4. Advantages for oil-free water lubrication screw air compressor:

1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.

4).Simple structure and low maintenance cost

The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.

5.Technical Parameters for 

Model Max work pressure (Mpa) Flow air capacity (m³/min) Supply air temperature Motor power  (kw) Noise
(dB)
Weight(kgs) Outlet diameter Dimension LXWXH
(mm)

TKW-37WH

2.0 4.2 Ambient temperature+<15ºC

37

65

1300

3/4″

2500X1400X1500
 

2.5 3.9
3.0 3.6
4.0 2.8
TKW-45 WH 2.0 5.1 Ambient temperature+<15ºC 45 65 1450 1″ 2700X1400X1600
2.5 4.8
3.0 4.5
4.0 3.5
TKW-55 WH 2.0 6.8 Ambient temperature+<15ºC 55 65 1500 1″” 2700X1400X1600
2.5 6.4
3.0 5.8
4.0 4.4
TKW-75 WH 2.0 8.8 Ambient temperature+<15ºC 75 70 1800 1″ 2900X1500X1650
2.5 8.3
3.0 7.8
4.0 6.4
TKW-90 WH 2.0 11.6 Ambient temperature+<15ºC 90 75 2000 1 1/4″ 3500x1600x1800
2.5 10.5
3.0 9.8
4.0 7.8
TKW-110 WH 2.0 14.5 Ambient temperature+<15ºC 110 75 2200 1 1/4″ 3500x1600x1800
2.5 13.2
3.0 12
4.0 9.6
TKW-132 WH 2.0 16 Ambient temperature+<15ºC 132 78 2300 1 1/2″ 3700x1700X1800
2.5 15.1
3.0 14
4.0 11.5
TKW-160 WH 2.0 21 Ambient temperature+<15ºC 160 78 2500 1 1/2″ 3800X1700X2000
2.5 18.5
3.0 17
4.0 14
TKW-200VW 2.0 27.5 Ambient temperature+<15ºC 200 78 3200 1 1/2″ 4000X1800X2100
2.5 24.5
3.0 22.5
4.0 17.8
TKW-250VW 2.0 32.5 Ambient temperature+<15ºC 250 78 4000 2″” 4200X1950X2200
2.5 30
3.0 28
4.0 22.5

 

6.Certification :

7. Packing and shipping :

 

8.About GREAT: 
 

GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
    Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
 “GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.

9. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

10. Contact :

 

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

  • Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
  • Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

  • Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
  • Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

  • Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
  • Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
  • Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Good quality 20bar Medium Pressure Oil Free Water Lubricated Screw Air Compressor in Pharmaceutical Industry   air compressor oilChina Good quality 20bar Medium Pressure Oil Free Water Lubricated Screw Air Compressor in Pharmaceutical Industry   air compressor oil
editor by CX 2024-04-25